Teknoice Deep Ice

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Description

Continuous freezer with double freezer cylinder, built-in refrigeration units, mix and ice cream pumps, fully automatic management through dedicated software.

Production capacity from 400 to 2000 lt/hour of ice cream at 100% overrun.

Entirely made in stainless steel, with removable side panels for easy maintenance and inspection.

 

Composed of:
  • lobe mix pump with adjustable speed and by-pass valve for the CIP washing
  • ice-cream circuit pressure safety valve
  • overrun management by air mass flowmeter
  • horizontal freezing barrel for the first cooling stage, with adjustable rotation speed, complete with hollowed dasher, eccentric shaft and scraping blades
  • lobe intermediary pump with adjustable speed and by-pass valve for the CIP washing
  • horizontal freezing barrel for the second cooling stage, with adjustable rotation speed, complete with hollowed dasher, eccentric shaft and scraping blades
  • built-in refrigerating unit with three 18 Hp Bitzer semi-hermetic frigorific compressors, one of which is controlled by an inverter
  • plate heat exchanger condenser
  • one electronic thermostatic valve for each freezing cylinder, adjustable directly from the touch-screen panel; their setting is saved together to mix recipe
  • lobe extraction pump, with adjustable speed and by-pass valve for the CIP washing
  • external electric box positioned on the back of the machine
  • new Siemens hardware and software from the TIA Portal line
  • 9’’ touch-screen operator panel from where it is possible to access, visualize, adjust and operate the following parameters:
  • hourly ice-cream production capacity
  • hourly mix consumption
  • ice-cream hardness or temperature control
  • dashers motors speed
  • overrun percentage
  • quantity of air added to the mix
  • working hours
  • machine’s working parameters related to a specific recipe
  • production start and stop cycle in full automatic mode
  • CIP washing cycle program
  • Mix / ice cream pressure and temperature sensors
  • refrigerant pressure / temperature sensors
  • condensing water temperature sensors

Compressed air filtering and sterilizing system composed of:

  • one pressure regulator with automatic condensate drainpipe
  • one activated charcoal high efficiency filter with removable cartridge
  • one oil removing filter with removable cartridge
  • one sterilizing filter with removable and regenerable Teflon cartridge
Technical
ICE CREAM PRODUCTION : 400-2000 lt/h
  – INLET ICE-CREAM TEMPERATURE  +4°C
  – OUTLET ICE-CREAM TEMPERATURE  -5.5°C
  – COMPRESSED AIR CONSUMPTION 50 Nlt/min
  – OVERRUN UP TO 150%
  – REFRIGERATING CAPACITY (-35 / +35°C) 54.6 kW
  – REFRIGERANT TYPE R507
 
ICE CREAM PRODUCTION WITH LOWER OUTLET T°: 400-1000 lt/h
  – INLET ICE-CREAM TEMPERATURE  +4°C
  – OUTLET ICE-CREAM TEMPERATURE  -8°C / -10°C
  – COMPRESSED AIR CONSUMPTION 50 Nlt/min
CONDENSATION WATER IN CIRCULATION :
  – WITH TOWER WATER (+28/+33°C) ΔT 5°C 21.000 lt/h
  – MIMIMUM PRESSURE 1,5 Bar
ELECTRICAL FEATURES :
  – REFRIGERATION COMPRESSORS 3 x 18 HP
  – TOTAL INSTALLED POWER 82 Kw
  – STANDARD VOLTAGE 400 Volt
  – STANDARD FREQUENCY 50 Hz
  – PHASES 3
NET DIMENSIONS AND WEIGHT :
  – LENGHT  290 cm
  – WIDTH 90 cm
  – HEIGHT 200 cm
  – WEIGHT 1.515 Kg
ENVIRONMENTAL FUNCTIONING CONDITIONS :
  – TEMPERATURE  +15°C /+40°C
  – HUMIDITY 20-90%

 


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