3,500 Litre FrymaKoruma DISHO S180/3500 Jacketed Vacuum High Shear Scraped Surface Contra Rotating Mixer (Year 1996)

Description

Used FrymaKoruma DISHO S180/3500 jacketed vacuum high shear mixer, featuring a stainless steel processing vessel, contra rotating scraped surface agitation and external product circulation pipework. This industrial batch mixing system combines blending, emulsifying, homogenising and indirect heating capabilities for the preparation of liquid, semi-liquid and viscous products.

The mixer incorporates an internal perforated multi-blade agitator and wall scraper assembly, bringing together bulk product movement and surface scraping within the jacketed vessel. This arrangement helps distribute ingredients throughout the batch while limiting product build-up on the vessel walls during processing.

Manufactured by Hermann Waldner, Germany, the processing vessel carries a 1996 nameplate and has a stated nominal volume of 3,660 litres, within the machine’s 3,500 litre capacity class. The vessel is rated for full vacuum and positive pressure, with an external jacket providing indirect heat transfer.

The installation features a Siemens SIMATIC HMI touchscreen, stainless steel operator control cabinet, motor-driven mixing equipment, process valves and associated pipework. Its combination of vacuum mixing, high shear processing and scraped surface agitation makes this used FrymaKoruma mixer an option for manufacturers handling emulsions, sauces, creams, pastes and other demanding batch formulations, subject to application suitability.

General Specification

• Manufacturer: FrymaKoruma / Koruma, Switzerland
• Model: DISHO S180/3500
• Machine Type: Jacketed Vacuum High Shear Mixer / Universal Batch Processing Vessel
• Vessel Year of Manufacture: 1996
• Vessel Manufacturer: Hermann Waldner GmbH & Co., Germany
• Vessel Serial Number: 2328
• Capacity: 3,500 Litres
• Nameplate Nominal Vessel Volume: 3,660 Litres
• Vessel Construction: 316 Grade Stainless Steel
• Vessel Configuration: Vertical Cylindrical Body with Conical Lower Section
• Internal Mixing System: Perforated Multi-Blade Contra Rotating Agitator with Wall Scrapers
• High Shear Processing: DISHO Mixing / Homogenising Arrangement
• Heating System: External Jacket for Indirect Heating
• Vacuum Capability: Full Vacuum
• Control Interface: Siemens SIMATIC HMI Touchscreen
• Product Handling: Associated Stainless Steel Circulation and Discharge Pipework
• Valve Arrangement: Pneumatically Actuated Process Valves
• Support Structure: Stainless Steel Framework with Elevated Vessel Access

Vessel Technical Specification

Main Processing Vessel

• Manufacturer: Hermann Waldner GmbH & Co.
• Country of Manufacture: Germany
• Year of Manufacture: 1996
• Serial Number: 2328
• Nominal Contents: 3,660 Litres
• Material of Construction: Stainless Steel
• Allowable Working Pressure: −1 to +2.5 Bar
• Maximum Allowable Working Temperature: 130°C
• Vacuum Rating: Full Vacuum, −1 Bar
• Internal Arrangement: Central Agitator with Perforated Mixing Blades and Outer Scraper Assembly
• Upper Access: Top-Mounted Access Opening
• Lower Section: Conical Base with Product Outlet Connections

External Heating Jacket

• Jacket Type: External Heat Transfer Jacket
• Nominal Jacket Volume: 165 Litres
• Maximum Allowable Working Pressure: 6 Bar
• Maximum Allowable Working Temperature: 180°C
• Heating Arrangement: Indirect Heat Transfer Through the Vessel Wall

Mixing & Processing Features

• 3,500 litre class industrial vacuum mixer with a nameplate vessel volume of 3,660 litres
• FrymaKoruma DISHO S180/3500 high shear batch processing configuration
• Contra rotating mixing assembly combining internal blades and outer wall scrapers
• Perforated agitator blades for mixing and distributing ingredients throughout the vessel
• Scraped surface action to help reduce deposits on the heat transfer surfaces
• Jacketed construction for temperature-controlled product processing
• Vacuum-rated vessel for applications requiring reduced-pressure mixing and deaeration
• High shear mixing and homogenising arrangement for compatible emulsions and dispersions
• External stainless steel pipework for product circulation and discharge
• Motor and gearbox driven agitation system
• Pneumatically operated valves and associated process instrumentation
• Siemens SIMATIC touchscreen operator interface
• Stainless steel control enclosure with local operating controls
• Elevated access arrangement for the upper vessel area

Suitable Applications

This used FrymaKoruma vacuum high shear mixer and jacketed universal cooker may suit manufacturers requiring several batch processing functions within one installation. Potential applications include ingredient blending, emulsion preparation, viscous product mixing and heated processing, depending on the formulation, required batch size and installed machine configuration.

Food & Dairy Processing

• Mayonnaise, salad dressings and emulsified sauces
• Cooking sauces, gravies and savoury fillings
• Soups, concentrates and ready meal components
• Cheese sauces and processed cheese preparations
• Custards, dessert bases and dairy fillings
• Cream-based sauces and blended dairy products
• Fruit purées, dessert toppings and fruit preparations
• Confectionery creams and sweet fillings
• Ketchup, dips, condiments and spreads
• Other pumpable food products requiring vacuum mixing and scraped surface agitation

Other Industrial Applications

• Cosmetic creams and lotions
• Personal care emulsions
• Compatible pastes and viscous blends
• Liquid and powder ingredient dispersions
• Industrial formulations requiring jacketed vacuum mixing and homogenisation