73,967kg per hour (76,176 LPH) APV Anhydro MVR Evaporator with TVR Finisher & APV Anhydro Spray Dryer Plant (≤6Te per hour) MILK WHEY POWDER PLANT

Description

This is a very sparingly used APV Anhydro MVR Evaporator with TVR Finisher & APV Anhydro Spray Dryer Plant. This APV Anhydro MVR Evaporator with TVR Finisher & APV Anhydro Spray Dryer Plant was previously used on products such as Skim Milk Powder and Buttermilk Powder and quite suited for various other products such as Whole Milk Powders, Whey Powders etc. This multiple-effect evaporator system is commonly used in dairy processing to concentrate liquids such as milk or whey. It uses less steam and is an energy-efficient method of concentration. MVR (Mechanical Vapor Recompression): Reuses vapor energy by means of a mechanical compressor. significantly lowers energy usage when compared to conventional evaporators. Finisher for Thermo Vapor Recompression (TVR): recompresses a portion of the vapor using steam ejectors for ultimate concentration. usually employed as a final polishing step to achieve the required solid content. Currently installed, this APV Anhydro MVR Evaporator with TVR Finisher & APV Anhydro Spray Dryer Plant is available for immediate sale. Note: Download brochure available on ‘Technical Doc’ link and specification shown below, are for information purpose only, as mentioned on manufacturer’s brochure, and the actual machine’s capabilities and efficiencies might vary.

Evaporator Features

• Manufacturer: APV Anhydro
• Function: Multi Stage Evaporator
• Type of installation: Falling Film Evaporator: 2x Effect MVR, 2x Effect TVR
• Application: Whole Milk, Skim Milk & Butter Milk
• Number of Calandrias: 4 (2x MVR Calandria & 2x TVR Calandria)
• Heating: Via Direct Steam Injection, Flash Vessel and Regeneration
• Vapour Compression: Mechanical Vapour Recompression + Thermal Vapour Recompression
• Preheater: Shell & Tube Straight Tubular Heat Exchanger
• Vacuum System: Liquid Ring + Vacuum Pumps

Evaporator Specification

• Skim Milk
  • Feed In Rate: 70,074 to 73,967 kg per hour
  • Solids in Feed: 8.5% to 9.5% Total Solids
  • Water Evaporation Rate: 60,653 kg per hour
  • Concentrate Feed Out Rate: 12,423 to 13,314 kg per hour
  • Solids in Concentrate:
    • Low/Medium Heat: 50% Total Solids
    • High Heat: 48% Total Solids
  • Heat Treatment Temperature Adjustable upto: 130 deg C
  • Boiling Temeprature MVR Effect 1: 65 deg C
  • Boiling Temeprature MVR Effect 2: 62 deg C
  • Boiling Temeprature TVR Effect 1: 57 deg C
  • Boiling Temeprature TVR Effect 2: 50 deg C
  • Concentrate Feed Temperature: 50.5 deg C
  • Product Heating: 120 deg C
  • Cleaning Time: 20 hours
  • Steam Consumption @ 130 deg C High Heat Treatment: 2,539 kg per hour
  • Cooling Water (Normal Run): 82,000 LPH
  • Cooling Water (Cleaning): 74,000 LPH

Spray Dryer Features

• Manufacturer: APV Anhydro
• Function: Multi Stage Dryer
• Spray Dryer Type: Wide Body IK No. 82S Conical Bottom
• Fluidiser: Fully Integrated Fluid Bed Dryer Fluidizer in the bottom of Dryer Chamber (Model 52)
• Type of Atomiser: APV Anhydro CC400 (Rotary Atomiser)
• Type of Air Heating: Indirect Steam Heating
• Inlet Air Temperature: Up to 215 deg C
• Dryer Chamber Size: 10m Diameter
• Dryer Cyclones: 4x 2816mm
• Spray Dryer Plant includes the following:
  • Bag Filter (Powder Bag House)
  • Air Heater: Indirect Steam Air Heater
  • APV Anhydro CCCC400 Rotary Atomiser
  • Wet Scrubbers
  • 2x 70 Tonne Powder Bins
  • Blowers
  • Rotary Valves with Blowing Seals
  • Air Filters

Spray Dryer Specification

• Skim Milk Powder (Low & Medium Heat)
  • Feed Rate to Spray Dryer: 13,314 kg per hour
  • Temperaure of Feed before Pre Heater: 53 deg C
  • Temperature of Feed after Pre Heater: 70 deg C
  • Solids In Feed: 50% Total Solids
  • Water Evaporation: 6,394 kg per hour
  • Air Inlet Temperature to Spray Dryer: 215 deg C
  • Air Inlet Temperature to Integrated Fluidbed Dryer: 100 deg C
  • Powder Production: 6,920 kg per hour
  • Moisture in Final Powder: 3.8%
  • Temperature of Final Powder: 35 deg C
  • Steam Consumption at 30 Bar G: 11,100 kg per hour
  • Steam Consumption at 6-8 Bar G: 400 kg per hour
  • Powder Consumption, Motors: 820Kw
• Whole Milk Powder
  • Feed Rate to Spray Dryer: 10,314 kg per hour
  • Temperaure of Feed before Pre Heater: 53 deg C
  • Temperature of Feed after Pre Heater: 70 deg C
  • Solids In Feed: 50% Total Solids
  • Water Evaporation: 5,334 kg per hour
  • Air Inlet Temperature to Spray Dryer: 198 deg C
  • Air Inlet Temperature to Integrated Fluidbed Dryer: 100 deg C
  • Powder Production: 5,650 kg per hour
  • Moisture in Final Powder: 2.8%
  • Temperature of Final Powder: 31 deg C
  • Steam Consumption at 30 Bar G: 10,050 kg per hour
  • Steam Consumption at 6-8 Bar G: 390 kg per hour
  • Powder Consumption, Motors: 780Kw
• Spray Dryer Output rate on other Products
  • Butter Milk Powder: 6,500 kg per hour
• Additional Details: Plant Includes Control Panels with Frequency Inverters
• Documentation available
• Detailed pictures & video available of the full line upon request
• Please refer to ‘Technical Doc’ link for detailed spec of both Evaporator & Spray Dryer,

Country of Manufacture Denmark