69,700kg per hour (71,781 LPH) GEA Niro MVR Evaporator with TVR Finisher & Niro Spray Dryer Plant (≤6Te per hour) MILK WHEY POWDER PLANT

Description

This is a very sparingly used GEA Niro MVR Evaporator with TVR Finisher & Niro Spray Dryer Plant. This GEA Niro MVR Evaporator with TVR Finisher & Niro Spray Dryer Plant was previously used on products such as Skim Milk Powder, Instant Skim Milk Powder, Whole Milk Powder, Instant Whole Milk Powder and can also be used on products such as Buttermilk Powder, Whey Powders etc. This integrated evaporation and drying system from GEA Niro is engineered for high-efficiency, continuous concentration and drying of liquid products, particularly in the dairy, food, chemical, and pharmaceutical industries. The plant features a Mechanical Vapor Recompression (MVR) evaporator, a Thermal Vapor Recompression (TVR) finisher, and a multi-stage spray dryer, providing maximum energy recovery, product consistency, and production flexibility. Currently installed, this GEA Niro MVR Evaporator with TVR Finisher & Niro Spray Dryer Plant is available for immediate sale. Note: Download brochure available on ‘Technical Doc’ link and specification shown below, are for information purpose only, as mentioned on manufacturer’s brochure, and the actual machine’s capabilities and efficiencies might vary.

Evaporator Features

• Manufacturer: GEA Niro
• Function: Multi Stage Evaporator
• Type of installation: Falling Film Evaporator: 2x Effect MVR, 2x Effect TVR
• Application: Whole Milk, Skim Milk & Butter Milk
• Number of Calandrias: 4 (2x MVR Calandria & 2x TVR Calandria)
• Heating: Via Direct Steam Injection and Regeneration
• Vapour Compression: Mechanical Vapour Recompression + Thermal Vapour Recompression
• Preheater: Shell & Tube Straight Tubular Heat Exchanger
• Vacuum System: Liquid Ring + Vacuum Pumps

Evaporator Specification

• Ordinary Skim Milk
  • Feed In Rate: 69,700 kg per hour
  • Feed Concentration: 9% Total Solids
  • Feed Temperature: 10 deg C
  • Water Evaporation Rate: 57,153 kg per hour
  • Concentrate Feed Out Rate: 12,547 kg per hour
  • Concentrate Total Solids: 50% Total Solids
  • Concentrate Feed Temperature: 49 deg C
  • Product Heating: 120 deg C
  • Steam Consumption: 2,604 kg per hour
• Instant Skim Milk
  • Feed In Rate: 63,280 kg per hour
  • Feed Concentration: 9% Total Solids
  • Feed Temperature: 10 deg C
  • Water Evaporation Rate: 51,890 kg per hour
  • Concentrate Feed Out Rate: 11,390 kg per hour
  • Concentrate Total Solids: 50% Total Solids
  • Concentrate Feed Temperature: 54 deg C
  • Product Heating: 90 deg C
  • Steam Consumption: 1,686 kg per hour
• Ordinary Whole Milk
  • Feed In Rate: 43,346 kg per hour
  • Feed Concentration: 13% Total Solids
  • Feed Temperature: 6 deg C
  • Water Evaporation Rate: 32,076 kg per hour
  • Concentrate Feed Out Rate: 11,270 kg per hour
  • Concentrate Total Solids: 50% Total Solids
  • Concentrate Temperature: 52 deg C
  • Product Heating: 120 deg C
  • Steam Consumption: 1,711 kg per hour
• Instant Whole Milk
  • Feed In Rate: 37,850 kg per hour
  • Feed Concentration: 13% Total Solids
  • Feed Temperature: 6 deg C
  • Water Evaporation Rate: 28,009 kg per hour
  • Concentrate Feed Out Rate: 9,841 kg per hour
  • Concentrate Total Solids: 50% Total Solids
  • Concentrate Temperature: 49 deg C
  • Product Heating: 90 deg C
  • Steam Consumption: 1,684 kg per hour

Spray Dryer Features

• Manufacturer: GEA Niro
• Function: Multi Stage Dryer
• Spray Dryer Type: CDP1000
• Fluidiser: Niro Vibratory Fluid Bed Dryer Fluidizer
• Spray Dryer Plant includes the following:
  • Bag Filter (Powder Bag House)
  • Air Heater
    • Steam Air Heater
    • Electrical Air Heater (Top Up Heat using 8x Electrical Heater Element)
  • Niro Rotary Atomiser
  • Wet Scrubbers
  • Cyclones
  • 2x 70 Tonne Powder Bins
  • Blowers
  • Rotary Valves with Blowing Seals
  • Air Filters

Spray Dryer Specification

• Ordinary Skim Milk
  • Dryer Inlet Temperature: 215 deg C
  • Concentrate Feed In Rate before Heating: 12,300 kg per hour
  • Concentrate Feed Temperature before Heating: 51 deg C
  • Concentrate Rate (Max): 12,545 kg per hour
  • Solids Concentration: 50% Total Solids
  • Concentrate Feed Temperature: 65 deg C
  • Water Evaporation: 6,045 kg per hour
  • Powder Rate: 6,500 kg per hour
  • Powder Moisture: 3.5%
  • Steam Consumption for Concentrate Heating & Static Fluid Bed: 2,000 kg per hour @ 18 bar pressure
  • Steam Consumption for Air Heater: 7,500 kg per hour @ 18 bar pressure
• Spray Dryer Output rate on other products:
  • Instant Skim Milk Powder: 5,900 kg per hour
  • Whole Milk Powder: 5,780 kg per hour
  • Instant Whole Milk Powder: 5,050 kg per hour
• Additional Details: Plant includes Control Panels with Frequency Inverters
• Documentation available
• Detailed pictures & video available of the full line upon request
• Please refer to ‘Technical Doc’ link for detailed spec of both Evaporator & Spray Dryer,

Country of Manufacture

Germany