Turnkey Technogel Ice Cream Industrial Processing Plant, 2400 Litres/Hour (Year 2019)

Description

Presenting a exceptional opportunity: a complete turnkey Ice Cream Mix Processing Factory manufactured in 2019 and boasting a mere 1273 operational hours. This turnkey facility features state-of-the-art machinery, guaranteeing seamless production. Included in this package are: 1x Technogel HTST Pasteurisation Mix Preparation Plant 1x Technogel Powder Blender 1x Zeppelin 40 m3 Sugar Tank with Dosing System and standalone Control Panel 10x Technogel 2400 Litre Maturing Tanks with Interconnecting Pipework, Valves, GEA Pumps, and standalone Control Panels 2x Technogel Explorer 1500 Continuous Freezers 1x Technogel Ripple Sauce Pump 1x Technogel 4-Lane Linear Filler (with 3 sets of change parts) + Outfeed Conveyor + 1x Loma Metal Detector + 1x Videojet Inkjet 1x Technogel DR7 Robotic Filler (with 2 sets of change parts) + Outfeed Conveyor + 1x Videojet Inkjet 1x 5-Tank Moschle CIP system with Dosing System & standalone Control Panel Auxiliary equipment accompanying the line consists of: 1x Certus CVE 600 TC 600kg/h (328 kW) Steam Generator 1x BOGE C30 FD Air Compressor (Including storage container) 2x EWK-I 324 Smart Control 16 KW Water Towers 1x Technogel RED 84 (41 kW) Water Chiller 1x Technogel RED 57 (25 kW) Water Chiller This comprehensive setup ensures efficient and high-quality ice cream mix processing, ready to meet your production needs. Please scroll down to the bottom of the page for detailed videos of the complete factory set up.

Stats

• The Mix Processing Plant is capable of producing 2400 Litres of Pasteurised, Homogenised & Chilled Liquid Mix Per Hour
• The 10x 2400 Litre Maturation Vats allow a total storage capacity of 24,000 Litres of Liquid Mix before freezing.
• The 2x Explorer 1500 Continuous Freezers have a combined outlet capacity of 3000 Litres Per Hour of Finished Gelato if running simultaenously at Maximum Speed with 100% Overrun.
• The Linear Filling Machine is equipped with 3 sets of change parts to fill 1) Approx 125ml cup (60mm lid diameter) x 4 Lane 2) Approx 500ml cup (86mm lid diameter) x 4 Lane 3) Approx 1.25L cup (141 x108mm) x 2 Lane.
• The DR7 Robotic Filler is equipped with 3 sets of change parts to fill 1) 900ML (159mm x 126mm x 75mm) 2) 5L Napoli Containers (362x165x125mm) 3) 5 L Napoli Container (340x150x132mm)

Includes

Ice Cream HTST Mix Processing Plant 

• Manufacturer: Technogel
• Model: HTST 2400
• Function: Ice cream mix processing plant
• Serial number: 009338S
• Year of manufacture: 2019
• Total installed power: 49,5 kW (71,5 AMP)
• Electrics: 400V / 50 Hz / 3 Phase
• Country of manufacture: Italy
• Working hours: 1273

Equipped with:

• 2 x 2400L pasteurisation tanks
• Homogeniser (Model: TEC5022, Serial number: 19094569, 2-Stage)
• Plate Heat Exchanger (4-Section)
• Control Panel (with Touchscreen HMI)
• Product, hot water pumps, balance tank, interconnecting pipework etc
• Powder blender

Sugar Tank & Dosing System 

• Manufacturer: Zeppelin
• Function: Granulated Sugar Tank & Dosing System
• Serial number: 77665
• Year of manufacture: 2019
• Project number: 1/000045507
• Tank net capacity: 40,000 KG
• Conveying capacity: 2,000kg / Hour
• Bulk material: Sugar
• Tank dimensions: H10025 x W3000mm
• Tank maximum temp: 50degC
• Includes pneumatic conveyoring system and standalone control panel
• Country of manufacture: Germany

Ice Cream 2400 Litre Mix Storage / Ageing Vats (10 pcs available)

• Manufacturer: Technogel
• Model: Tino Maturazione 2400 LT
• Function: Ice cream ageing / maturation vats
• Year of manufacture: 2019
• Serial numbers: 009358/01S - 009358/10S
• Capacity: 2400 Litre
• Slow speed agitator speed: 30 RPM
• Shape: Cylindrical with sloped bottom
• Orientation: Vertical
• Supports: 4x adjustable feet
• Total installed power: 3,37 kW
• Electrics: 400V / 50 Hz / 3 Phase
• Inner tank and outer casing made of AISI 304 stainless steel
• Country of manufacture: Italy
• Including Valves, GEA Pumps, 2x standalone Control Panels and Interconnecting Pipework.

Ice Cream 1500 LPH Continuous Freezers (2 pcs available)

• Manufacturer: Technogel
• Model: Freezer 1500 + Inverter
• Function: Continuous ice cream freezer
• Capacity: 500-1500 Litres / Hour
• Serial number: #1 = 009334S / #2 = 008788S
• Year of manufacture: 2019 / 2019
• Refrigerant: R449 (7KG x 2)
• Horizontal barrel
• CIP cleaning
• Twin piston pump
• Water-cooled
• Total installed power: 40 kW
• Electrics: 400V / 50 Hz / 3 Phase
• Dimensions: 2200 x 840 x 2100mm
• Net weight: 1450 Kgs
• Country of manufacture: Italy

Ice Cream Ripple Pump:

• Manufacturer: Technogel
• Model: Pompa Paste Dense
• Function: Pump for the injection of high viscosity syrups to the finished gelato
• Serial number: RA1387S
• Year of manufacture: 2019
• Variable speed control
• Control Panel (Siemens Touchscreen HMI Panel)
• Stainless steel construction
• Mounted on 2 castors & 2 wheels
• Total installed power: 1,7 kW
• Electrics: 220V / 50 Hz / Single Phase
• Net weight: 250 Kgs
• Country of manufacture: Italy

Ice Cream Linear Filling Machine:

• Manufacturer: Technogel
• Model: Lineare 4 File
• Function: Ice Cream Linear Filling Machine
• Serial number: RA1368S
• Capacity: Approx 30/33 per lane / per minute
• Working stations: Cup dispenser, Cup fill, Heat Sealing, Lid Dispenser, Press-on Lid, Extraction
• Change parts: 1) Approx 125ml cup (60mm lid diameter) x 4 Lane 2) Approx 500ml cup (86mm lid diameter) x 4 Lane 3) Approx 1.25L cup (141 x108mm) x 2 Lane.
• Year of manufacture: 2019
• Total installed power: 2 kW
• Stainless steel construction
• Transparent safety guards
• Control Panel (Siemens Touchscreen Interface)
• Electrics: 400V / 50 Hz / 3 Phase
• Dimensions: 4920 x 1137,5 x 2227mm
• Country of manufacture: Italy
• Including Outfeed Conveyor + Videojet 1860 Inkjet Printer + Loma IQ4 Metal Detector

Ice Cream Robotic Filling Machine:

• Manufacturer: Technogel
• Model: Dosatore Robotizzato DR7
• Function: Robotic Ice Cream Dosing Machine
• Serial number: RA1367S
• Year of manufacture: 2019
• Capacity: 900ml = 1040 pcs / hour & 5L Napoli = 187,5 pcs / hour
• Change parts: 1) 900ML / 2-Lane (159mm x 126mm x 75mm) 2) 5L Napoli Containers (362x165x125mm) 3) 5L Napoli Container (340x150x132mm)
• Total installed power: 2,5 kW
• Equipped with 6-Axis, Fanuc Robot - Model: LR Mate 200iD 7LC
• Electrics: 220 / 50 Hz
• Dimensions: 3160 x 1529 x 2991mm
• Net weight: 752 Kgs
• Country of manufacture: Italy
• Including Outfeed Conveyor + Vifeoject 1860 Inkjet Printer

5- Tank CIP System:

• Manufacturer: Moschle
• Function: CIP (Cleaning in place) System
• Year of manufacture: 2019
• Type: 5-Tank & 2-Channel Automatic Clean in Place CIP System
• Tank 1: Caustic Tank. Approx 2,000 Ltr
• Tank 2: Acid Tank. Approx 2,000 Ltr
• Tank 3: Rinse Tank. Approx 2,000 Ltr
• Tank 4: Fresh Water Tank: Approx 2,000 Ltr
• Tank 5: Hot Water Tank: Approx 2,000 Ltr
• Includes standalone control panel
• Country of manufacture: Germany

Steam Generator:

• Manufacturer: Certus
• Function: Steam Generator
• Type: CVE 600 TC
• Year of manufacture: 2019
• Serial number: 15266
• Drawing no: 5865000
• Steam output: 600 kg/hour
• Heat output: 328 kW
• Voltage: 400V / 50ph / 3ph
• P-Class: 52
• Equipped with Touchscreen Panel
• Country of manufacture: Germany

25 kW Water Chiller:

• Manufacturer: Technogel
• Function: Water chiller
• Type: Red 57
• Year of manufacture: 2019
• Serial number: 2190715S
• Nominal power: 25 kW
• Refrigerant: R449A
• Refrigerant charge: 20 Kg
• GWP: 1397
• Evaporation volume: 26L
• Voltage: 400V / 50ph / 3ph
• Country of manufacture: Italy

41 kW Water Chiller:

• Manufacturer: Technogel
• Function: Water chiller
• Type: Red 84
• Year of manufacture: 2019
• Serial number: 2190717S
• Nominal power: 41 kW
• Refrigerant: R449A
• Refrigerant charge: 33 Kg
• GWP: 1397
• Evaporation volume: 45L
• Voltage: 400V / 50ph / 3ph
• Country of manufacture: Italy

Cooling Water Tower (2 pcs available):

• Manufacturer: EWK
• Model: EWK-I 324 Smart Control
• Function: Cooling Water Tower
• Type: EWK-I 324/09
• Serial number: 6013799-2468-1 & 6013799-2468-2
• Year of manufacture: 2019
• Power: 16 kW
• Electrics: 400V / 50HZ / 3ph
• Country of manufacture: Spain

Air Compressor:

• Manufacturer: BOGE
• Function: Air compressor
• Type: Container-00190
• Year of manufacture: 2019
• Serial number: 689606
• Capacity: 0,68-3,21 m3/min
• Electrics: 400V / 50 HZ / 3ph
• Country of manufacture: Germany

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