Holly Harvey, Author at Machinery World

The Combination of Great Ingredients and Great Machinery: A Recipe for Success

The Combination of Great Ingredients and Great Machinery: A Recipe for Success

A Legacy of Excellence – The History of Morelli’s

Morelli’s has been delighting customers for over a century, with its roots tracing back to the early 1900s in Casalattico, Italy. Seeking better opportunities, members of the Morelli family emigrated, with Peter Morelli first working as a glassblower in Paris and London before joining his brother Giuseppe (“Joe”) in Ballymena, Northern Ireland, where Joe had opened a café. In 1911, Peter set up his own shop in Coleraine’s Stone Row, selling fish and chips, confectionery, tobacco, and, most importantly, ice cream. Recognising the growing love for their handcrafted ice cream, the family expanded their business, culminating in the opening of ‘The Ice Palace’ in Portstewart, which became a beloved destination.

In 1925, Peter invited his nephew Angelo from Italy to join the business. Angelo quickly took to the trade, purchasing the Portstewart shop in 1928 and dedicating himself to perfecting the art of ice cream making. He and his wife, Anastasia, grew the business while raising their three sons, Nino, Corrado, and Guido. Despite the hardships of World War II, including Angelo’s internment and the family’s separation, their passion for ice cream never wavered. After the war, Morelli’s expanded across the Causeway Coast, becoming a household name in Northern Ireland. Today, five generations later, Morelli’s continues to serve award-winning flavours, keeping the family’s tradition alive by using only the finest ingredients to create the same creamy, indulgent ice cream that has been loved for generations.

What Makes Morelli’s a Champion of Champions?

Morelli’s unwavering commitment to excellence has solidified its status as a champion in the ice cream industry. Their product is renowned for its consistency, and the quality of their dairy ingredients is second to none.

Arnaldo puts it best:

“With the combination of great quality dairy ingredients, ROKK Processing’s fantastic machinery and our excellent production team, it’s lovely that our passion for making great tasting ice cream has been recognised.”

This dedication to quality is complemented by their collaboration with ROKK Processing, whose state-of-the-art machinery ensures precision and efficiency in production.

A Partnership Built on Trust and Respect

The relationship between Morelli’s and ROKK Processing spans over two decades, marked by mutual respect, trust, and a shared passion for innovation.

“We have always been delighted with the service we receive from ROKK Processing. There’s a mutual respect and trust from one family business to another, which has helped establish a strong rapport.”

In 2022, this collaboration reached a new milestone with the introduction of additional, new ROKK Processing equipment, further enhancing Morelli’s production capabilities.

Morelli’s also utilises ROKK Processing’s ice cream machinery as an essential part of their production line. These machines allow them to produce ice cream at higher volumes without compromising the quality they are known for. ROKK Processing’s equipment features advanced systems that ensure a continuous and smooth flow of production, while maintaining the perfect texture and consistency in every batch. Designed for both high production capacity and energy efficiency, these machines offer the ideal solution for Morelli’s growing demand.

The camaraderie between the teams exemplifies the essence of a family business relationship, contributing to the continued success of Morelli’s Ice Cream.

With a combination of top-tier ingredients, expert production, and cutting-edge machinery from ROKK Processing, Morelli’s continues to set the standard for excellence in the ice cream industry.

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Celebrating 5 years of partnership: Machinery World and Simon Freres deliver cutting-edge butter processing solutions ccross the UK & Ireland

Celebrating 5 years of partnership: Machinery World and Simon Freres deliver cutting-edge butter processing solutions ccross the UK & Ireland

 

Machinery World are pleased to have been working as the Simon Freres UK & Ireland agents for the last 5 years supplying a full range of cream preparation and butter processing machinery.

Founded in 1856, Simon Freres are experts in the field of modern high-performance machines for dairy and butter industries with a range of continuous churns from 120kg to 12T per hour.

Supporting customers in over 50 countries worldwide through joint partnerships and continual development, churns can be adapted to individual requirements ensuring that butter meets consumer requirements and specification.

Simon Freres partnered with Machinery World to utilise knowledge and expertise within the UK & Ireland dairy industry and have been working to support customers new and old for the last 5 years.

If you would like to discuss any butter-making requirements, please contact sales@machineryworld.com

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The importance of choosing the right machine for your production

The importance of choosing the right machine for your production

ROKK Processing: Ripple Pumps – Which machine is right for you?

 

Selecting the right product is crucial, as it can greatly enhance your efficiency, product quality, and sustainability. That’s why it’s essential to fully understand the functions and capabilities of each machine model before incorporating it into your production line to ensure seamless integration and optimal performance.

 

RP 200

An entry-level ripple pump for incorporating smooth pourable liquids into the finished gelato and an adjustable syrup capacity of between 30-200 litres per hour.

Specification:

  • Variable speed control
  • Minimum flow rate: 30 litres per/hour
  • Maximum flow rate: 200 litres per/hour
  • Hopper capacity: 15 litres
  • Stainless steel construction
  • Pneumatic supply

 

RP 500

An industrial ripple pump for incorporating smooth and viscous sauces (with particulates) into the finished gelato and an adjustable syrup capacity of between 30-500 litres per hour.

Specification:

  • Variable speed control
  • Minimum flow rate: 30 litres per/hour
  • Maximum flow rate: 500 litres per/hour
  • Equipped with rotary lobe pump
  • Hopper capacity: 30 litres
  • Stainless steel construction
  • Total installed power: 0.55 kW

 

While both the RP 200 and RP 500 Ripple Pumps are excellent machines, they serve different purposes depending on production needs:

RP 200 is ideal for smaller-scale operations with a capacity of up to 200 litres/hour, offering precise control for pourable, ripple syrups, making it perfect for fine adjustments and smaller product runs.

RP 500 supports larger-scale production, handling up to 500 litres/hour, which is ideal for high-volume environments needing a robust and flexible machine with greater output that can handle seeds and fruit pulp.

Both ripple pumps excel in delivering consistent ripple effects and offer customisable options, but their differences allow them to meet distinct production needs effectively.

 

Please contact us if you require any assistance!

+44 (0) 1455 220 179

sales@rokk-processing.com

www.rokk-processing.com

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Elevating Ice Cream Production with Machinery World: A Success Story from Matthew Dobson at Taste of Arran

Elevating Ice Cream Production with Machinery World: A Success Story from Matthew Dobson at Taste of Arran

A picture of Taste of Arran's ice cream

 

At Taste of Arran, the quest for excellence in ice cream production has always been at the forefront of their operations. Recently, this pursuit led them to partner with Machinery World and Phil Darvell from ROKK Processing. Their experience with these partners has been exceptional, and they are excited to share how this collaboration has transformed their business.

 

A Seamless Experience with Machinery World

When asked to reflect upon his experience with Machinery World Group, Dobson highlighted that from the very beginning, Taste of Arran’s dealings with Machinery World were nothing short of excellent. The team provided all the necessary information and support throughout the purchasing process. They were attentive to Taste of Arran’s needs, and their expertise helped the company make informed decisions. This level of service ensured a smooth and efficient transaction, reflecting Machinery World’s commitment to customer satisfaction.

Working with Phil Darvell from ROKK Processing

Matthew also noted that working with Phil Darvell from ROKK Processing was a particular highlight for Taste of Arran. Phil’s extensive knowledge and proactive approach ensured that they received top-quality machinery tailored to their specific needs.

‘His guidance and support made the purchasing process seamless, and his dedication to understanding and fulfilling their requirements was evident throughout the collaboration’ says Matthew Dobson.

Professionalism and Efficiency Throughout the Process

The entire process, from the initial inquiry to the final delivery and setup of the machinery, was handled with professionalism and efficiency. Communications were clear and consistent, ensuring that Taste of Arran was always informed about the progress. Any concerns were addressed promptly, reinforcing their confidence in the team they were working with.

Positive Impact of the New Machinery

The new machines have significantly improved Taste of Arran ‘s production efficiency, enhancing the consistency and quality of their ice cream. The team found the machines user-friendly and would definitely recommend ROKK equipment to others. The advanced machinery will enable them to increase production capacity, ensuring they can meet the growing demand for their products. The efficiency and reliability of the equipment will reduce operational costs and improve product consistency, leading to higher customer satisfaction.ROKK machinery at Taste of Arran in Scotland

Overcoming Logistical Challenges

Matthew also told of the challenges that operating in a remote location has, but having reliable suppliers like Machinery World helps to minimize delays, maintain consistent product quality, and provide dependable support, which is essential for the business’s success. Additionally, knowing that Machinery World’s engineers are readily available to maintain, service, or fix the equipment brings peace of mind. Any potential issues can be resolved promptly, minimizing downtime and allowing Taste of Arran to continue providing high-quality ice cream to their customers without interruption.

A recipe for Growth

In summary, Taste of Arran’s partnership with Machinery World and Phil Darvell from ROKK Processing has been instrumental in elevating their production capabilities. Their expertise, support, and reliable machinery have set a new standard for operations, positioning Taste of Arran for continued growth and success in the ice cream industry. This collaboration underscores the importance of choosing the right partners to achieve excellence and drive business forward.

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So how did the "99" get its name?

So how did the "99" get its name?

The ‘99’ Flake can trace the roots of its name all the way back to Italy

Nothing seems to anger nostalgic Brits quite like the fact that “99” Flakes don’t cost 99p. Except perhaps the extortionate price of Freddo chocolate bars.

Some people assume that the “99” Flake derives its name from its original cost. However, this isn’t the case.

While the origin of the “99” Flake name is still somewhat shrouded in mystery, there is apparently a logical reason for its title that has nothing to do with the price tag.

The name of the “99” Flake, an ice cream cone traditionally served with a Cadbury Flake perched inside, was reportedly inspired by Italian royalty.

It all stems back to Italian soft ice cream makers working in County Durham in the 1920s who decided to incorporate the Flake into their ice creams in order to increase interest and boost sales.

Their chosen combination proved very popular, so much so that they needed to devise a memorable name for their innovative creation.

In the days of the monarchy in Italy the King has a specifically chosen guard consisting of 99 men, and subsequently anything really special or first class was known as ‘99’ – and that is how ‘99’ Flake came by its name Cadbury states.

While the regal connection of the “99” Flake to the Italian monarchy may sound impressive, there are other theories circulating about how the ice cream obtained its name.

In 1922, a man called Stefano Arcari opened up an ice cream shop in Scotland at 99 Portobello High Street.

He would apparently break a Flake in half and then place it in the ice cream to serve to his customers, taking inspiration from the shop’s address for the ice cream’s name.

It has been a family legend for as long as I can remember that my grandad invented the ‘99’, but the problem is, we have no proof,” Tanya Arcari, Stephen’s granddaughter told the BBC.

My dad always said that my grandad broke a Flake in half – before the short ‘99’ Flakes were manufactured – and stuck it in an ice cream.
We’re not sure of the exact date he did that, but it was not long after he opened the shop in 1922.

Rudi Arcari, Stephen’s son, believes that a representative from Cadbury’s may have then taken the idea.

Others speculate that the “99” Flake was so-called to honour the i Ragazzi del 99, “the Boys of ‘99’.

They were a group of soldiers born in 1899 and so the last to enlist in the First World War.

Some streets in Italy have been named after them in commemoration.

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Scottish ice cream brand Porrelli scoops fresh Asda listing

Scottish ice cream brand Porrelli scoops fresh Asda listing

ROKK customer Porelli is celebrating after scooping an exclusive deal with Asda to stock two new ice cream flavours.

Produced on the ROKK RFE 1200 Twin Barrel Continuous Freezer, Porrelli’s new Bubblegum Swirl and Hazelnut Chocolate flavours will be available in 51 stores in Scotland.

This new deal is the Paisley based ice-cream factory’s first supermarket listing for the flavours, following a recent investment of £35,000 in state-of-the-art technology allowing new innovative flavours to be invented.

The new flavours are available in a 500ml size, retailing at £2.50 a tub and are in addition to the Vanilla and Scottish Tablet dairy ice cream tubs which are already available in Asda stores.

The family-run company have been working with Asda for more than 20 years and previously participated in Asda’s Supplier Development Academy, helping to boost the business from direct delivery to local Asda stores in Glasgow to a national Scottish distribution through depot.

Enzo Durante, managing director at Porrelli said:

We are thrilled to secure our first national supermarket listing for the Bubblegum Swirl and Hazelnut Chocolate flavours.

Over the past few years we’ve seen real innovation of ice cream flavours mimicking confectionary, thanks to a revival of the modern-day ice cream parlour.

Thanks to this consumer demand, we are always developing new flavour combinations and sauces, so it’s good to see this popularity now finding its way into retail pots in the supermarkets.

 Regional buying manager at Asda, Heather Turnbull, said:

Porrelli Ice Cream has been available at Asda for 20 years now and has been a huge success in stores across the country, so we know our customers are going to enjoy the two new flavours that have launched.

Over the years we have stocked a number of Porrelli Ice Cream products allowing customers to enjoy luxury ice cream packed full of home-grown Scottish taste, talent upporting local Scottish suppliers is an integral part of what we strive to do at Asda and we’re delighted to continue to support Porrelli Ice Cream range across our stores.

Porrelli has been making ice cream for more than 90 years for the catering and retail industry and stocks more than 100 flavours.

The company is well-known for its unusual flavours including Tablet, Iron Brew, Turkish Delight and Italian Mascarpone & Amarena Cherry.

Story courtesy of Scottish National

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The alternative dairy market grows with vegan popularity increase

The alternative dairy market grows with vegan popularity increase

As veganism is accelerating towards the mainstream, the demand for plant-based food products (in particular dairy alternatives) has increased.

This is according to a recent market study (Dairy Alternatives Market by Future Market Insights), which predicts that the revenue of the dairy alternatives market will reach US$ 34.6 billion by 2029. In terms of value, the global dairy alternatives market is projected to register a CAGR of 8.3% during the forecast period.

The trend of veganism is a primary factor for this demand and health-related concerns such as allergies from milk and lactose intolerance are playing a vital role in the growth of this market. With the increased exposure to the dangers of dairy products, more consumers are leaning towards non-dairy milk, which, in turn, is providing a significant boost to the dairy alternatives market.

A further reason for this surge in sales is due to consumers’ growing concerns for animal welfare and reducing their impact on the planet.

Dairy alternatives have been competing in the dairy space now for decades, but the competition has intensified as dairy alternatives are expanding in styles, product categories, and types. Growing research and development, product line extensions, and marketing campaigns have led to increased sales of dairy alternatives.

Read the full article here

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Full range of New ROKK Homogenisers now launched

Full range of New ROKK Homogenisers now launched

We are pleased to announce the ROKK Homogeniser range has been fully extended to include the 3, 4, 5 & 6 Series high performance Homogenisers now.

ROKK homogenisers / piston pumps are available with capacities from 250-7500 lt/h as no stage, one stage or double stage depending on application. See the individual specifications below:

  • ROKK 3 Series with capacities from 250-1000 lt/h
  • ROKK 4 Series with capacities from 1000-2000 lt/h
  • ROKK 5 Serieswith capacities from 1000-4000 lt/h 
  • ROKK 6 Series with capacities from 2050-7500 lt/h

See the ROKK website for more details or please get in touch to discuss your specific requirements.

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Will Taylor from Glastry Farm Ice Cream discusses a no-deal Brexit

Will Taylor from Glastry Farm Ice Cream discusses a no-deal Brexit

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See us at the Ice Cream and Gelato Expo 2019!

See us at the Ice Cream and Gelato Expo 2019!

See us 12th-14th February at the Yorkshire Event Centre, Harrogate

The Ice Cream and Gelato Expo is a unique expo showcasing a huge assortment of ice cream varieties together with its equipment and supplies. This show provides a unique forum for suppliers, retailers, caterers and manufacturers of ice cream products. 

The show aims to encourage and support the production, vending and consumption of premium quality ice creams and other frozen treats. The Ice Cream and Gelato Expo also showcases the various types of machinery and equipment’s utilized by the ice cream industry.

The event enjoys massive popularity among all the sections of the society and within all age groups. The event provides the ideal opportunity to business to build brand images, create and optimize business opportunities and launch new products.

If you’re looking for new products, suppliers, inspiration or a new business venture, don’t miss out on the only dedicated exhibition for the Ice Cream Industry.

To pre-register please click here.

Click here to watch the highlights of the Ice Cream Expo 2017 or click here to watch Steve Christensen: The Ice Cream Bloke’s videos of the first and second day.

Opening Times

Tuesday 12th February
10.00am – 5.00pm (last entry 4.30pm)

Wednesday 13th February
10.00am – 5.00pm (last entry 4.30pm)

Thursday 14th February
10.00am – 3.00pm (last entry 2.30pm)

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